The 2024 Munich Shanghai Electronic production equipment Exhibition will visit the Shanghai New International Expo Center again from March 20 to March 22. The exhibition will cover the entire electronic manufacturing industry chain, including wire harness automation and connector manufacturing, electronic assembly automation, dispensing and bonding technology, surface mount technology, component manufacturing, motion control and drive technology, industrial sensors, robots and intelligent warehousing, etc., one-stop, complete and efficient grasp of global cutting-edge technologies and products in the whole industry chain of intelligent manufacturing and electronic innovation. Provide a professional communication circle across the upper and lower reaches of the industry for the electronic intelligent manufacturing industry. JMK will bring a variety of wire harness automation equipment to the exhibition [Booth No.: Hall E3 - 3710]. You are welcome to visit and talk about innovation and cooperation!

2024.3.20-3.22 (Shanghai New International Expo Center). 
Shenzhen JMK intelligent invites you to visit in person. 
Hall E3 - 3710

Automatic Connector Pin Insertion Wire Harness Processing Equipment

Exclusive interview with JMK enterprises

Question: with the double growth of production and sales of new energy vehicles, what are the market opportunities for wire harness processing equipment and harness materials? What are the requirements for the quality of wire harness put forward by the electrification reform of automobiles?

JMK: Under the background of advocating conservation and environmental protection around the world, new energy vehicles have become the inevitable trend of automobile development all over the world. Wire harness is the blood vessel and nervous system of automobile. under the global goal of "carbon neutralization", the new energy industry ushered in a historic opportunity for development. With the help of policy drive and green procurement, it will greatly benefit the rapid development of new energy and the whole industry chain of automobile wire harness.

New energy and intelligent network-connected vehicles have become the mainstream of the automotive industry. The market space of automobile wiring harness expands with the iterative trend of vehicle intelligence and electrification and the improvement of the penetration of new energy vehicles. At the same time, it also puts forward higher requirements for wire harness quality, which is also an important index to evaluate automobile performance. Compared with traditional vehicles, the electronic equipment of new energy vehicles is more complex, has more stringent physical and performance requirements, and needs more comprehensive and powerful wire harness functions to meet, mainly reflected in the following aspects:

First, the wire harness of new energy vehicles works in the environment of high current and high voltage, which can easily lead to wire harness heating, so the design of wire harness needs to consider carrying large current and have good heat resistance. They are high safety components of new energy vehicles, with the characteristics of high voltage, large current and large line diameter, which makes the design of high voltage wire harness in new energy vehicles face many challenges. 

Second, different from traditional cars, the high-voltage wire harness of new energy vehicles is often arranged in more demanding environmental areas, which is more likely to be eroded by external environment such as collision, friction, various solvents and other external environment than other parts, resulting in short-circuit and other faults. therefore, the safety and durability of the wire harness is also one of the important properties that need to be satisfied, such as mechanical protection, electrical performance, moisture-proof and so on. 

Third, the battery voltage of new energy vehicles can reach 6000V, and the ultra-high current and voltage of electric vehicles will produce great electromagnetic induction in the process of operation. Therefore, it requires wire harness anti-interference, good sealing, to deal with possible electromagnetic interference, in harness design and processing, but also more precise.

Question: Cost management is an important work in the implementation process of lean production. Under the requirements of intelligent production and green operation, how to reduce cost and increase efficiency in wire harness processing industry?

JMK: Wire harness production and processing itself is a labor-intensive industry, with the changes in the labor market, labor costs begin to become higher and higher, forcing enterprises to increase production costs. In the face of the new demand of new energy automobile wiring harness, it is bound to trigger a technological revolution in the wire harness processing industry.

Based on the very strict requirements for equipment stability and processing accuracy in automotive wire harness processing, under the general trend of increasing demand for intelligence and automation in the automotive industry, JMK Intelligence has successively launched automatic wire harness processing equipment and non-standard customization, such as automatic terminal crimping machine, terminal shell inserting machine, tin dipping machine, waterproof bolt machine, heat shrinkable tube / number tube machine and so on. 
The front-end processes such as wire cutting, peeling, pressing and connector insertion are completed automatically by machinery to save labor costs. Each processing process has quality control, terminal crimping force monitoring, CCD visual inspection, etc., to ensure the separation of good and defective products. From manual, semi-automatic to automatic production, the improvement of efficiency not only reduces labor costs, but also improves and ensures the quality of products.

Question: what new products and solutions are you going to show at this year's Munich Shanghai Electronics production equipment Show? What support and help will these products and solutions bring to consumer electronics, automotive electronics, medical electronics, industrial control cabinets, communication electronics, industrial electronics, new energy and other fields?

Preview of JMK Smart exhibits: 
JM-555 automatic terminal crimping machine.

JMK intelligent JM-555 automatic terminal crimping machine is a new model specially designed for wire harness processing of new energy vehicles. The use of multi-station open platform, computer numerical control operating system, digital, graphical man-machine interface, easy to learn and use, production management is more convenient. Equipped with high-speed control system and rigid drive mechanism, precision servo motor and pneumatic components, the equipment has stable and reliable performance and high precision, which can meet the high-precision machining requirements such as wire harness processing of new energy vehicles. Dynamic programmable servo driver can easily adjust parameters and modules to ensure stable processing and accuracy. Perfect integration of mature crimping technology and quality management system, terminal crimping height measuring device, crimping force analyzer and CCD image monitoring system.

JM-555 Automatic Terminal Crimping Machine

Technical Details

JMK intelligent JM-555 automatic terminal crimping machine, using multi-station open platform, computer numerical control operating system, production management is more convenient. Equipped with high-speed control system and rigid drive mechanism, precision servo motor and pneumatic components, the equipment has stable and reliable performance and high precision. It is an excellent model with high-level processing capacity and high machining precision. Support fixed length cutting of wire, single and double end half stripping / full stripping, single and double end crimping, inserting waterproof seals, code tube insertion, wearing number tube / heat shrinkable tube and so on.

JM-800 Automotive Wire Harness Machining Center

JM-600 automatic double-end terminal crimping and connector insertion machine. 

JM-601A automatic single-end tin dipping machine with connector pin insertion. 

JM-601B automatic double-end crimping and single connector pin insertion machine. 

JMK intelligent JM-601B automatic double-end single-head shell inserting machine adopts precision servo drive rigid structure and PC man-machine interface digital control, which makes the production management more convenient. JM-601B can produce 45mm music 9999mm line color selection (customizable), # 18mm wire number 28 production.

Main functions: 
The wire is cut off at a fixed length, peeled at both ends, pressed at both ends, and inserted into a connector at a single end. 
Support non-standard customization, but also can flexibly expand a number of additional functions: stranded wire, solder, waterproof bolt, heat shrinkable tube, number tube.

JM-601B optional crimp monitoring system and CCD image detection system, can real-time display product images and crimping curve, and comparative analysis, when the crimping is bad, it will issue an alarm and automatically sort out defective products. The quality control of the whole processing process greatly saves the labor cost, ensures the product quality and improves the production efficiency.

JMK intelligent high voltage wire harness automatic production line

JMK intelligent JM-700 high-voltage wire harness automation production line, optional 4-50T servo crimping machine, compatible production of 2.5-300mm ²large square harness, wire cutting length up to 400-4000mm. Standard configuration: wire cutting, peeling at both ends, pressing at both ends, automatic feeding of mechanical arm, automatic sorting of defective products. Support non-standard customization, optional numbering tube, heat-shrinkable tube, waterproof plug and other functions.

Sample high voltage wire harness:

JM-701 Large Square Cable (Bulk terminals) Automatic Double-head Crimping Machine

JMK Intelligence can carry out customized development according to the wire harness sample requirements provided by customers, cutting off, stripping, crimping, wearing heat shrinkable tube, dialing tube and so on. The whole process quality control, automatic sorting of defective products, automatic production process with continuous, efficient and high-quality products, and reduce manual cost reduction.

Large Square Cable (Bulk terminals) Fully Automatic Double-head Crimping Machine